Dsg transmission repair manual

This fun enhances when we bring a manual transmission in the mix. For more information about the transmission functions. There’s nothing quite like dancing on all three pedals, making nicely synchronized downshifts as you dive into a corner, then keeping the revs high as you burst from the turn with perfectly timed upshifts. Dsg 0am, 0cw for vw and dsg 0vm for audi according to vag classification. The dsg dualclutch gearbox environmental commendation background report. How to change audi dsg transmission fluid 20042018 6speed.

A directshift gearbox, commonly abbreviated to dsg automatic gearbox, is an electronically controlled dualclutch multipleshaft manual gearbox in a transaxle design, without a conventional clutch pedal and with fully automatic or semi manual control. By working the clutch slightly and avoiding sudden changes in speed, failures of hundreds of thousands of kilometers are avoided. The gearbox factory nz specialist dsg transmissions repairs. Are you looking for the best dsg 02e transmission kits and parts.

Dsg direct shift gearbox the dsg direct shift gearbox is installed in audi, vw and several other european vehicles. These automatics range from dsg or dct, cvt and torque converters. Volkswagen has announced a program to help owners of vw and audi vehicles equipped with the companys dualclutch dsg transmissions. Avoid using the accelerator to keep the car on slopes. Volkswagen jetta 2005 a5 vw 02e dsg gearbox dq250, dsg. A this means they cheaped out pushing them to 40k when the free service interval was 32k b should everyone owning a dsg worry. Small sedans, suvs, hybrids and electric vehicles are the cheapest to run while pickup trucks cost way more. Whatever the reason, its possible to find car repair manuals online. This includes the dsg transmission fluid and filter. Manual transmissions are categorized into two basic types. Engine distributors inc edi starter section 07 edi policy is one of continuous improvement and.

Those with an aggressive driving style, constant extreme heat, heavy city traffic, trailer pulling, or other severe driving conditions may want to replace the dsg transmission. We can service your transmission system from top to bottom to determine any faults or defects underlying. Jan 20, 2019 the dsg automatic transmission combines elements from both automatic and manual transmissions. The 6 th gear reduces engine speed, improves driving comfort and reduces fuel consumption. Jun 16, 2020 remove the 14mm hex bit vw dsg transmission drain plug along with the crush washer. The direct shift gearbox comprises in essence of two transmission units that are independent of each other. We have decided to get acquainted closer with this transmission, to learn about its shortcomings and advantages. Vw dsg direct shift gear transmission and audi stronic faq. Transmissions are necessary to transfer engine power to either the driveshaft or axle halfshafts and propel the vehicle. During this step, not all the transmission fluid will come out. The dsg maintenance service is a must every 40k miles on any vws or audis with the dsg transmission.

Transmission repair manuals dsg7 dl501, 0b5 stronic. How dsg works understanding dualclutch transmission. Dsg dual clutch transmission oil and filter changes normally due every 40,000 miles or 4 years. Many automatic transmissions have this feature as well, but the dsg can shift much, much faster because of two clutches. But, at the same time, the reliability of dsg transmissions turned out to be not as high as it was expected to be by the manufacturers. Vw 6speed dual clutch transmission 02e repair manual. T j services terraclean dpf clean and dsg gearbox repair. Feb 06, 2019 a dsg directshift gearbox is a type of automatic gearbox with two clutches, which few other automatics have. But its hard to believe, with the changing rhythm automatic transmission have come into force. Originally marketed by volkswagen as the dsg and audi as the stronic, dualclutch transmissions are now offered by several automakers, including ford, mitsubishi, smart, hyundai and porsche.

In these cases, the experienced team at automatic transmissions can often replace your gearbox with a reconditioned alternative. Advertisement if you drive a stickshift car, then you may have several questions floating in your head. According to the factory manual, the dsg transmission fluid and filter should be changed every 40,000 miles. Dsg transmission how to get it to last and have less problems. The vw owners manual for my 2009 vw tdi jetta indicates that the automatic transmission fluid and filter should be changed every 40,000 miles. Fluid capacity and type, valve body and solenoids charts. Every vehicle from volkswagen or audi will include a recommended service interval in the owners manual. Direct shift gearbox design basic concept the direct shift gearbox is basically a manual transmission designed to operate like an automatic transmission. The dsg is a dualclutch, manual gearbox that is electronically controlled so you can switch between semi manual and automatic modes whenever you want. Jun 30, 2020 the recommended service interval for changing the audi transmission fluid on dsg transmissions is every 40,000 miles. Volkswagen took the best features of a manual transmission and the best of an automatic transmission to create the direct shift gearbox, better known as the. In the owners manual the transmission service intervals are now 30,000 miles. More information on the dualclutch transmission dsg.

Jan 18, 2019 the new dry clutch assembly in the dsg dq200 is much more akin to a regular manual transmission clutch than the previous dq250 wet clutch. I have this unit in my garage with reverse gear problems, with dtc p176d00 gear selector 4 cannot be regulated, and show on display transmission malfunction, no reverse but you can keep moving some kind like this. Vw 6speed dual clutch transmission 02e repair manual edition 09. Additional information can be found in the official factory repair information and sources such as bentley publishers vw ssp selfstudy program 851403 and bentley publishers audi ssp selfstudy program 951403. This design provides the smoothest switching, which is almost insensible for the driver. The dsg transmission system has its complexities, and it needs to be checked by a specialist like us.

Specialist dsg transmissions repairs the gearbox factory. Direct shift gearbox replacement in some cases, it is possible for a dsg gearbox or alternative model to have suffered too much damage for effective repair. Each transmission unit is constructed in the same way as a manual gearbox. Vw 7speed dual clutch transmission 0am repair manual edition 09. While most cars come with one clutch, the second one works out which gear youre. Dq250 transmission parts, repair guidelines, problems, manuals. Transmission master 675 photos automotive repair shop. This comprehensive dsg transmission kit includes everything to service your 02e 6speed dsg transmission. The control module for the transmission will attempt to adapt and compensate for clutch wear over time, however it will eventually reach a point where the clutch is simply too worn to function properly. In addition, the normal basic safety precautions for working on motor vehicles must, as a matter of course, be observed. Transmission repair manuals dsg 7 0am, dq200, 0cw rebuild. Common faults in the 6speed dsg automatic transmission. Transmission repair manuals dsg 7 0am, dq200, 0cw information about rebuild transmission dsg 7 dq200 0am dq200 a transversely located 7stages transmission was launched in 2008. Below is a cutaway showing the manual transmission type gears and dual clutch system of the dsg.

Volkswagen will repair dsg transmissions on 53,300 vehicles. Regarding how the two different gtis drive, the dsg is a fast and slick shifting automatic transmission, and if thats what youre looking for, then this is probably the best transmission available in. Direct shift gearbox dsg mechatronic unit j743 activates the. In practice, numerous actuators and electronic components of the dsg transmission, as well as its clutch, became a real headache for transmission repair specialists. However my independent mechanics after market maintenance manuals say that the dsg should not be touched for the life of the car.

Drivetraindsg parts volkswagen vw audi porsche parts. General information about this transmission can be found in the wikipedia entry. A main feature of 02e dsg dq250 is its elongated shape. Manual transmission dsg transmission in the case of a manual transmission, its durability is greatly influenced by driving techniques, and is hardly affected by service. Transmission repair manuals dsg 7 dl501, 0b5 stronic information about rebuild transmission dsg 7 dl501 0b5 stronic audi vag dl501\ 0b5 since 2008 launched 7staged directshift gearbox of dsg7 of longitudinal arrangement with wet type doubleclutch on the audi q5q7, a4 allroad, a5 cabriolet, a6a7 dl501. It is a small kickback, until the operation of the arrester during the parking and transition from the dr mode to mode p. Some are free vehicle repair manuals and others requi.

Procedures for evacuating fluid or disassembling the dsg can be found in the repair manual for power transmission 02e autoscan for car related specific attributes such as trans code. Transmission repair manuals dsg7 0bh, dq500, 0dl information about rebuild transmission dsg7 dq500 0bh the gearbox with dq500index is considered one of the most reliable among robotic transmissions with two clutches. Common faults in the 7speed dsg automatic transmission. But it is a skill that can be very useful in some situations.

Volkswagen gti transmission problems car forums at. Dsg dual clutch transmission clutch and flywheel replacement, inc recoding unit. Getrag the transverse sixspeed dsg transmission, also known as dq250, is a dualclutch automatic transmission that is found in vehicles by a number of manufacturers. We can diagnose the fault, check the system thoroughly, and see whether it needs an oil change or filter change. In simple terms, a dsg is two separate manual gearboxes and clutches contained within one. If they are telling you now that because its a sealed transmission most of the time it doesnt need it, what the heck.

A dsg direct shift gearbox combines the work of an automatic transmission with a manual gearbox. It has internals similar to a manual transmission with a brainvalve body called mechatronics which shifts it. For all of the preaching and pontificating about why the manual transmission is the only real enthusiast choice for a gti, the fact remains that when it comes down to numbers, the dsg is a better transmission. Vw 7speed dual clutch transmission 0am repair manual. Transmission repair manuals 02e dsg dq250 information about transmission rebuild 02e dsg dq250 a main feature of 02e dsg dq250 is its elongated shape. Prior to 1938, all vehicles were manual transmission. Vw 02e dsg gearbox dq250, dsg 6, dsg mechatronic, dq500, dq501. In this way it is possible to use the gearbox in a fully manual mode, when the driver can switch the speed by moving a lever up and down. Vws direct shift gearbox dsg is a 6 speed dual clutch manual like transmission that automatically shifts.

Jan 25, 2019 dual clutch transmissions deliver more power and better control than a traditional automatic transmission and faster performance than a manual transmission. The 6speed dsg gearbox dq250 02e stronic with a dual wet clutch was firstly used in 2003 in cars with engine capacity from 1. Gearbox repair specialists offer range of service for automatic, dsg, manual gearbox. Another thing to keep in mind is that the dsg requires a service event every 40,000 miles whereas the conventional manual transmission does not. Safety functions of mechatronic unit if individual or several components or sensors fail, direct shift gearbox dsg mechatronic unit j743 activates the. How to change vw dsg transmission fluid 20052019 6speed. Service repair manual golf variant 2007 golf variant 2010. For the 6speed transmission configuration, the highest speed is reached in 6th gear. Mr cartool dps6 dual clutch transmission installer and remover tools dual clutch disassembly tool compatible for ford dsg volvo focus clutch remover kit 4. The dsg is arguably the most reliable, and perhaps the best performing twinclutch on the market. Allow the vw jetta, passat, cc, golf, beetle, or eos dsg transmission fluid to drain from the transmission.

Transmission repair manuals dsg7 0bh, dq500, 0dl rebuild. To learn the secrets of satisfying shifters, we interviewed the engineers for the viper and gt350. We offer a fast turnaround of customer own unit rebuilds, that can save several hundred pounds against exchange units. In case youre in the market for a new car with a stick shift, we salute you. These are widely preferred in highend vehicles like volkswagen, audi, and other latest model vehicles for its swift and smooth speed and the ability to change gears automatically. Information about transmission rebuild 02e dsg dq250. Posted from a general thread but wanted specific answers. Before performing service work on the automatic transmission, cause of damage must be exactly determined via guided fault finding. Id probably make something up to connect to the cooler ports. Technical information should always be available to the foremen and mechanics, because their careful and constant adherence to the instructions is essential to ensure vehicle roadworthiness and safety. In place of a dry clutch, two wet clutches are used. Jan 08, 2019 the dsg transmission combines in itself features of classic automatic comfort of operation and manual transmissions fuel efficiency.

Maybe theres some one here have workshop repair manual for dsg transmission 7speed audi q5 2. Dsg is going to be more reliable, in general, than the manual. The widespread popularity of the internet has made it easier than ever to find transmission repair manuals online. Transmission repair manuals 02e dsg dq250 rebuild instructions. A lot of people think it is really complicated, but if you follow these easy steps. Allocated to each transmission unit is a multiplate clutch. Volkswagens direct shift gearbox dsg is not like any conventional transmission. If the paddleshift activated manual override of one of the automatic modes d or s is used intermittently the dsg transmission will default back to the previously selected automatic mode after a predetermined duration of inactivity of the paddles, or when the vehicle becomes stationary.

Vw 02e dsg gearbox dq250, dsg 6, dsg mechatronic, dq500. Dsg gearboxes are a new development in passenger vehicle transmissions and combine the advantages of a manual type gearbox with automatic shifting, plus a double clutch, all operated by a computer and servo motors. Gearbox repair automatic, dsg, manual gearbox service. Audi specifies a slightly shorter interval of 35,000 miles on older transverse models such as the 8j tts and audi a3. Repairs, reconditioning, replacement, rebuild of transmissions. Many people do not know how to drive a manual transmission. However, under harsh driving conditions you should service it every 30,000 miles. Transmission repair manuals dsg 7 dl501, 0b5 stronic, diagrams, guides, tips and free download pdf instructions. This video will show you how to perform this service wi. Repair manual, electrical equipment, repair group 27, battery, disconnecting and reconnecting battery. Sometimes you buy a used car and its missing the car repair service manual. The sense of changing the gears, the mechanical feel when operating the clutch, all are the part of the amusement. Why the dsg transmission is best read our definitive guide to the vw dsg transmission.

It is worth to remember that while parking too close to the standing cars. According to data collected by the aaa, the average motorist pays 60. This repair manual was developed for the technician. On the vast majority of models, a dsg transmission oil service is required every 40,000 miles.